Effect of Fatigue Life of Dissimilar Aluminium Alloy (AA 5083 - AA 6062) Joining by Friction Stir Welding

Authors

  • Sunit Yadav  Research Scholar, M.Tech., MUIT, Lucknow, Uttar Pradesh, India
  • Kamal Kanaujia  Assistant Professor, Mechanical Engineering Department, MUIT, Lucknow, Uttar Pradesh, India
  • Ravi Shukla  Research Scholar, M.Tech., MUIT, Lucknow, Uttar Pradesh, India
  • Reetesh Shukla  Assistant Professor, Mechanical Engineering Department, MUIT, Lucknow, Uttar Pradesh, India

DOI:

https://doi.org//10.32628/IJSRSET196374

Keywords:

Friction Stir Welding, ASTM, Fatigue

Abstract

The effect of processing parameters on the mechanical and microstructural properties of dissimilarAA5083–AA6062 joints produced by friction stir welding was analysed in this study. Different samples were produced by varying the advancing speeds of the tool as 5 mm/min and by varying the alloy positioned on the advancing side of the tool. In all the experiments the rotating speed is fixed at1200 RPM. All the welds were produced perpendicularly to the rolling direction for both the alloys. Microhardness (HV) and tensile tests performed at room temperature were used to evaluate the mechanical properties of the joints. For the mechanical fatigue tests, a resonant electromechanical testing machine was employed under constant loading control up to 10 Hz sine wave loading. The fatigue tests were conducted in the axial total stress–amplitude control mode, with R = rmin/rmax = -1. In order to analyse the microstructural evolution of the material, the welds’ cross-sections a SEM observation was made of the fracture surfaces.

References

  1. A. Scialpi, M. De Giorgi, L.A.C. De Filippis,, R. Nobile , F.W. Panella (2007), “Mechanical analysis of ultra-thin friction stir welding joined sheets with dissimilar and similar materials”, Journal of Materials and Design 29 (2008) 928–936.
  2. Mateusz Kopy?cia?ski, Aleksandra W?glowska, Adam Pietras, Carter Hamilton, Stanis?aw Dymek (2016), “Friction Stir Welding of Dissimilar Aluminum Alloys, Key Engineering Materials” Vol. 682 (2016) pp 31-37 © (2016) Trans Tech Publications, Switzerland.
  3. P. Cavaliere , A. De Santis , F. Panella , A. Squillace (2008), “Effect of welding parameters on mechanical and microstructural properties of dissimilar AA6082–AA2024 joints produced by friction stir welding”, Journal of Materials and Design 30 (2009) 609–616.
  4. Thomas WM, Nicholas ED. “Friction stir welding for the transportation industries”. Journal of Mater Design 1997;18:269–73.
  5. HanSur Bang , HeeSeon Bang , GeunHong Jeon , IkHyun Oh, ChanSeung Ro (2011), “Gas tungsten arc welding assisted hybrid friction stir welding of dissimilar materials Al6061-T6 aluminum alloy and STS304 stainless steel”, Journal of Materials and Design 37 (2012) 48–55.
  6. T. DebRoy, H.K.D.H. Bhadesia, “Friction stir welding of dissimilar alloys – a perspective, Journal of Science and Technology of Welding and Joining”, 15 (2010) 266-270.
  7. Yutaka S. Sato, Seung Hwan C. Park, Masato Michiuchi, Hiroyuki Kokawa (2004), “Constitutional liquation during dissimilar friction stir welding of Al and Mg alloys”, Journal of Scripta Materialia 50 (2004) 1233–1236.
  8. P. Xue, D.R. Ni, D. Wang, B.L. Xiao, Z.Y. Ma, (2011), “Effect of friction stir welding parameters on the microstructure and mechanical properties of the dissimilar Al–Cu joints”, Journal of Materials Science and Engineering A 528 (2011) 4683–4689.
  9. M. Guerra, C. Schmidt, J.C. McClure, L.E. Murr, A.C. Nunes (2002), “Flow patterns during friction stir welding”, Journal of Materials Characterization 49 (2003) 95– 101.
  10. D.H. Choi, C.Y. Lee, B.W. Ahn, Y.M. Yeon, S.H.C. Park, Y.S. Sato, H. Kokawa, S.B. Jung, Journal of Science and Technology of Welding and Joining 15 (2010) 299–304.
  11. T. Saeid, A. Abdollah-zadeh, B. Sazgari (2009) , “Weldability and mechanical properties of dissimilar aluminum–copper lap joints made by friction stir welding”, Journal of Alloys and Compounds 490 (2010) 652–655
  12. Takehiko Watanabe, Hirofumi Takayama, Atsushi Yanagisawa (2006), “Joining of aluminum alloy to steel by friction stir welding”, Journal of Materials Processing Technology 178 (2006) 342–349.

Downloads

Published

2019-06-30

Issue

Section

Research Articles

How to Cite

[1]
Sunit Yadav, Kamal Kanaujia, Ravi Shukla, Reetesh Shukla, " Effect of Fatigue Life of Dissimilar Aluminium Alloy (AA 5083 - AA 6062) Joining by Friction Stir Welding, International Journal of Scientific Research in Science, Engineering and Technology(IJSRSET), Print ISSN : 2395-1990, Online ISSN : 2394-4099, Volume 6, Issue 3, pp.314-319, May-June-2019. Available at doi : https://doi.org/10.32628/IJSRSET196374