Analysis of Two Stage Reduction Gearbox

Authors

  • Swapnil Kharkar  Department of Mechanical Engineering, JDIET Yavatmal, Maharashtra, India
  • Saurabh Shinde  Department of Mechanical Engineering, JDIET Yavatmal, Maharashtra, India
  • Gaurav Dhadod  Department of Mechanical Engineering, JDIET Yavatmal, Maharashtra, India

Keywords:

Reduction Gearbox, All-Terrain Vehicle, Finite Element Analysis (FEA) & Vibrations

Abstract

An All-Terrain Vehicle is an Off-Road vehicle that has the ability to drive on any terrain without any difficulty. BAJA vehicles are the most famous Off Road vehicles in India. However, due to the extreme loads caused by the gravel track and the constraints to reduce the weight, one major component is susceptible to failure Reduction Gearbox. The Power Train assembly is so complicated that it occupies a lot of space in the vehicle hence increasing the overall weight. The objective of this project is to design a gearbox that is compact, lightweight and has extended life. Major fields covered are Material selection, Machine Engineering Design of Gears, Shafts, Gearbox Casing, bearing selection, Vibrations caused due to the Engine. These analytical designs have been validated through the help of CAD and FEA software like Solid Works and ANSYS. Various Analysis like Structural, repeated loads and have been performed to study the behavior of components and oil flow during operations. The design is also finalized with the fits required for assembly and the final product is expected to be efficient, lightweight, compact and long lasting than the other Gearboxes being used today.

References

  1. Hohn, B-R., and K. Michaelis. "Influence of oil temperature on gear failures. “Tribology International 37, no. 2 (2004): 103-109.
  2. Chetan Wadile, Rohan Dubal, Roshan Kolhe, Versha Rangaswamy, Aqleem Siddiqui &Nitin Gurav (2013), Selection, Modification and Analysis of Power Transmissionand Braking System of an ATV, International Journal on Mechanical Engineering and Robotics (IJMER) Vol.1(1)1, pp.97-102.
  3. Aditya Patankar, Rohit Kulkarni, Sanket Kothawade and Sameer Ingle (2016), ‘Design And Development of A Transmission System For An All Terrain Vehicle’, International Journal of Mechanical Engineering and Technology (IJMET) Vol.7(3), pp.351-359. etc.

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Published

2020-06-30

Issue

Section

Research Articles

How to Cite

[1]
Swapnil Kharkar, Saurabh Shinde, Gaurav Dhadod "Analysis of Two Stage Reduction Gearbox" International Journal of Scientific Research in Science, Engineering and Technology (IJSRSET), Print ISSN : 2395-1990, Online ISSN : 2394-4099, Volume 7, Issue 3, pp.17-20, May-June-2020.