Investigate the Effect of Cutting Parameters on Surface Roughness When Milling X12m Steel

Authors

  • Do Thi Kim Lien  Faculty of Mechanical Engineering, Viet Hung Industrial University, Vietnam
  • Nguyen Dinh Man  Faculty of Mechanical Engineering, Thainguyen University of Technology, Vietnam
  • Phung Tran Dinh  Faculty of Mechanical Engineering, Viet Hung Industrial University, Vietnam

DOI:

https://doi.org/10.32628/IJSRSET218255

Keywords:

X12M steel, surface milling, face milling cutter, surface roughness

Abstract

In this paper, an experimental study on the effect of cutting parameters on surface roughness was conducted when milling X12M steel. The cutting tool used in this study is a face milling cutter. The material that is used to make the insert is the hard alloy T15K6. The cutting parameters covered in this study include the cutting speed, the feed rate and depth of cut. The experiments are performed in the form of a rotating center composite design. The analysis shows that for both Ra and Rz: (1) the feed rate has the greatest influence on the surface roughness while the depth of cut, the cutting speed has a negligible effect on the surface roughness. (2) only the interaction between the feed rate and the depth of the cut has a significant effect on both Ra and Rz while the interaction between the cutting speed and the feed rate, the interaction between the cutting speed and the depth of cut have a negligible effect on surface roughness. A regression equation showing the relationship between Ra, Rz, and cutting parameters has also been built in this study.

References

  1. D. D. Trung, Influence of Cutting Parameters on Surface Roughness during Milling AISI 1045 Steel, Tribology in Industry, Vol. 42, No. 4, 2020, pp. 658-665.
  2. Hasan Gökkaya, The Effects of Machining Parameters on Cutting Forces, Surface Roughness, Built-Up Edge (BUE) and Built-Up Layer (BUL) During Machining AA2014 (T4) Alloy, Strojniški vestnik - Journal of Mechanical Engineering, Vol. 56, 2010, pp. 584-593.
  3. Muhammmad Yasir, Turnad Lenggo Ginta, Bambang Ariwahjoedi, Adam Umar Alkali, Mohd Danish, Effect of cutting spedd and feed rate on surface roughness of AISI 316LSS using end-milling, ARPN Journal of Engineering and Applied Sciences, Vol. 11, No. 4, 2016, pp. 2496-2500.
  4. Luis Wilfredo Hernández-González, Roberto Pérez-Rodríguez, Ana María Quesada-Estrada, Luminita Dumitrescu, Effects of cutting parameters on surface roughness and hardness in milling of AISI 304 steel, DYNA, Vol. 85, No. 205, 2018, pp. 57-63.
  5. Huu-That Nguyen and Quang-Cherng Hsu, Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel, Applied Sciences, Vol. 6, No. 172, 2016, doi:10.3390/app6060172
  6. B. N. Pathak, K. L. Sahoo, and Madhawanand Mishra, Effect of Machining Parameters on Cutting Forces and Surface Roughness in Al-(1-2) Fe-1V-1Si Alloys, Materials and Manufacturing Processes, No. 28, 2013, pp. 463–469.
  7. Erol Kilickap, Ahmet Yardimeden, Yahya H?¸sman Çelik, Mathematical Modelling and Optimization of Cutting Force, Tool Wear and Surface Roughness by Using Artificial Neural Network and Response Surface Methodology in Milling of Ti-6242S, Applied Sciences, Vol. 7, No. 1064, 2017, doi:10.3390/app7101064
  8. Okokpujie Imhade P., Okonkwo Ugochukwu C., Effects of Cutting Parameters on Surface Roughness during End Milling of Aluminium under Minimum Quantity Lubrication (MQL), International Journal of Science and Research, Vol. 4, No. 5, 2013, pp. 2937-2943.
  9. Nguy?n Thanh Bình, Nguy?n Huy Ninh, Hoàng Ti?n D?ng, Investigating the effect of cutting mode on surface roughness when milling on 5-axis UCP600 machine, Journal of Science and Technology, Vol. 53, No. 5,2015, pp. 671-678.
  10. Ph?m Th? Hoa, ?oàn Th? H??ng, Nguy?n Quang Vi?t, Bành Ti?n Long, Nguy?n ??c Toàn, Study the effects of cutting parameters on chip shrinkage and surface roughness when machining aluminum alloy A6061, 5th National Conference of Science and Technology on Mechanics, 2018. 11Angela Dean and Daniel Voss, Design and Analysis of Experiments, Springer, 1999.
  11. Raymond H. Myers, Douglas C. Montgomery, Christine M. Anderson-Cook, Response Surface Methodology: Process and Product Optimization Using Designed Experiments, John Wiley & Sons, Inc., 3rd Edition, 2009.

International Journal of Scientific Research in Science, Engineering and Technology

Downloads

Published

2021-04-30

Issue

Volume 8, Issue 2, November-December-2021

Section

Research Articles

License

Copyright (c) IJSRSET

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

How to Cite

[1]
Do Thi Kim Lien, Nguyen Dinh Man, Phung Tran Dinh "Investigate the Effect of Cutting Parameters on Surface Roughness When Milling X12m Steel" International Journal of Scientific Research in Science, Engineering and Technology (IJSRSET), Print ISSN : 2395-1990, Online ISSN : 2394-4099, Volume 8, Issue 2, pp.258-263, November-December-2021. Available at doi : https://doi.org/10.32628/IJSRSET218255